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MACHINE TOOL DESIGN
Overview of MACHINE TOOL DESIGN EngineeringAn integrated study of machining/fabrication practices with machine tool design which comprises the analysis, planning, design, construction and application of tools, methods, and procedures necessary to increase manufacturing productivity.
Syllabus

I. General Machine tool design:-


Introduction to tool design

  • Definition of tool design
  • Responsibilities of a tool designer
  • Objectives of tool design
  • Tool design process
  • Tooling drawings and layout
  • Tool design safety

    • Geometric dimensioning and tolerancing

  • Definition
  • Relationship to conventional dimensioning techniques
  • Geometric symbols and characteristics
  • Datums
  • Modifiers
  • Application to conventional dimensions

    • Tool materials and selections

  • Physical and mechanical properties
  • Ferrous tool materials
  • Nonferrous tool materials
  • Nonmetallic tool materials
  • Heat treating

    • Work holding principles

  • Purpose and function of work holders
  • Locating principles
  • Types of workpiece location
  • Basic types of locators
  • Clamping principles
  • Basic types of clamps
  • Chucks and vises
  • Design considerations of work holders

    • Cutting Tool Design :

  • Elements of machining
  • Single point tool geometry
  • Chip Formation
  • Control of metal cutting characteristics
  • Tool wear
  • Tool life
  • Cutting forces
  • Power requirements
  • Basic principles of multiple-point tools

    • Force and power requirements

  • Linear travel tools
  • Axial-feed rotary tools

    • II. Designing : Machine tool design

    Jig design

  • Definition
  • Design considerations
  • Types of jigs

    • Fixture design

  • Definition
  • Design considerations
  • Types of fixtures

    • Gage design

  • Definition and purpose
  • Gaging principles and design considerations
  • Gage types
  • Gaging geometric dimensioned and toleranced parts
  • Designing gaging and gaging systems 

    • Tooling for Joining Processes

  • Designing welding fixtures
  • Tooling for cutting
  • Tooling for mechanical joining processes
  • Tooling for adhesive bonding

    • III. Drafting / Design Practice

     Drafting/Design Practices

                A.   Machine tool drafting principles

                         1.Symbology and nomenclature

                         2.Alphabet of lines

                         3.Representation of views

                B.    American National Standards Institute (ANSI) standards

                         1.Interpretation of standards

                         2.Application of standards

                C.    Creating tooling drawings and layouts

                         1.Design sketches

                         2.Detail drawings

                         3.Manual layouts

                         4.Computer-aided drafting layouts

    IV.  Machine tool design software’s

    Cad/cam :

    • Autocad,
    • Pro/e
    • Catia
    • Ansys

    V.  Live projects for machine tool design engineering  (2 nos)

     

    • Project 1:         Jig design for peripheral drilling.
    • Project 2 :        Jig design for radial drilling
    • Project 3:         Yoke turning  fixture
    • Project 4:         Tribase boring fixture
    • Project 5:         Drill jig for crank arm
    • Project 6:         Jig for piston oil holes
    • Project 7 :        Turning fixture for fulcrum pin
    • Project 8:         Drill jig for adaptor
    • Project 9:         Feed raise shaft assembly fixture

      • ADDRESS :

      • machine tool design training institute in cochin :
      • TWG GROUP KOCHI
        Near LULU Shopping Mall
        Edappally Toll Junction,
        Opposite - Metro Bridge Piller No. 387,
        V.P Marakkar Building, V.P Marakkar Road,
        Via - Vanitha and Vinitha Theatre
        Edappally P.O, Kochi - Kerala
        Contact :073580 27788 , 093810 48884,
        Email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in chennai :
      • no.5, boopathy street, virugambakkam, virugambakkam - bus stop opposite chennai , tamil nadu , india.
        tel: 044 - 420 77677, 044 - 430 72173
        cell : 093845 77677
        email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in mumbai :
      • "crescent business square" room no.810, kherani road,opposite - sj studios sakinaka metro junction, andheri (east) mumbai - 400 059.
        cell : 093810 48884, 073580 27788, 093810 77677
        email : twggroupmumbai@gmail.com
        email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in trichy :
      • sri gem plaza no.3, 4th floor, sankaran pillai street, s.r.c.college road, chathiram bus stand, trichy - 620 002 tamil nadu , india.
        contact : jenifer : 093845 77677, 93810 77677
        contact : suganya : 093825 88890
        email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in coimbatore :
      • dheepam complex no.574 to 581, 100 feet road, near g.p.signal, landmark: kalyan jewellery gandhipuram coimbatore - 641 012 . tamil nadu , india.
        contact : jasmine : 093810 77677, 093845 77677,
        contact : sandhiya : 093825 88890
        email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in vizag :
      • twg group vizag no. 8 - 12 - 1/1, IInd floor, gayathri nilay, gokul nagar, beside varun motors karur vysya bank back side opposite - holy cross church, old gajuwaka junction, vishakapatnam - 530 026. andhra pradesh , india.
        contact : 073580 27788, 093810 48884, 76692 48884.
        email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in bangalore :
      • TWG GROUP BANGALORE
        No.54, 15th Main Road ,
        2nd Floor, East of Chord Road
        Vijayanagar,
        Opposite - Vijayanagar Metro Station,
        Bangalore - 560 040.
        Karnataka, India.
        Cell : 073580 27788 , 093810 77677,
        Email : twggroupbangalore@gmail.com
        •  
      • machine tool design training institute in hyderabad :
      • twg group hyderabad contact : shopia : 076679 78887 contact : office : 093810 48884 email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in delhi :
      • twg group delhi contact : shopia : 076679 78887 contact : office : 093810 48884 email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in pune :
      • twg group pune contact : shopia : 076679 78887 contact : office : 093810 48884
        email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in trivandrum :
      • twg group trivandrum contact : shopia : 076679 78887 contact : office : 093810 48884 email : twggroupchennai@gmail.com
        •  
      • machine tool design training institute in calicut :
      • twg group calicut contact : shopia : 076679 78887 contact : office : 093810 48884
        email : twggroupchennai@gmail.com

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